Process

Our  workshop receive fabric from overseas textile manufacturers in large bolts with cardboard or plastic centre tubes or in piles or bags. . A variety of stitches, each with one or more names, are used for specific purposes.

How Fabrics is processed?

1. Form Layout And Laying
2. Customized embroidery
3. Sewing
4. Fusing And Pressing

After the fabric has been relaxed, it is transferred to the spreading and cutting area of the garment manufacturing facility.The number of plies in each spread is dependent on the fabric type, spreading method, cutting equipment, and size of the garment order.

• Lay large pieces first and then fit in the smaller ones
• When laying, the length of the garment should be parallel to the selvedge of the material. Be sure the pattern is placed in the correct grain. Fabrics drape and fall better on the lengthwise grain and also last longer.
• All cutting operations are carried out by straight knife cutting machines.

Embroidery is performed using manual human beings, often with many   embroidering the same pattern on multiple garments. Each production line may include between 10 and 20 embroidery stations with group of persons. Customers may request embroidery to put logos or other embellishments on garments.wholly determined by the customer and may be requested to put logos or other graphics on garments or to print brand and size information in place of affixing tags.

FAbrics are sewn in an assembly line, with the Fabrics becoming complete as it progresses down the sewing line. Sewing machine operators receive a bundle of cut fabric and repeatedly sew the same portion of the garment, passing that completed portion to the next operator.

• The central process in the manufacture of clothing is the joining together of components.
• Stitching is done as per the specification is given by the buyer.
• High power single needle or computerized sewing machines are used to complete the sewing operation. Fusing machines for fusing collar components, button, and buttonhole, sewing machines for sewing button and buttonholes are specifically employed

The ironing section of the facility for final pressing. Each ironing station consists of an iron and an ironing platform. The irons are similar looking to residential models but have steam supplied by an on-site boiler. Workers control the steam with foot pedals and the steam is delivered via overhead hoses directly to the iron.

• Steam and heat are necessary to relax the fabric and make it pliable enough to be moulded by manipulation.
• Pressure: when the cloth has been relaxed by steam, the pressure is applied which sets the fibres into their new positions.
• Drying: After the application of steam and pressure, the component or garment must be dried and cooled so that cloth can revert to its normal condition. This is done by a vacuum action which removes surplus .water from the fabric and at the same time cools it.